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The Long Sleeveless Padded Coat is an insulated, knee-length outerwear garment designed without sleeves. It combines the core warmth of a heavy winter parka with the ventilation and arm mobility of a vest.
The Long Sleeveless Padded Coat is an insulated, knee-length outerwear garment designed without sleeves. It combines the core warmth of a heavy winter parka with the ventilation and arm mobility of a vest.
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Category |
Key Specification |
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Zipper System |
YKK #5 two-way open-end Vislon zipper |
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Reinforcement |
28-stitch automated bartack reinforcements at stress points |
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Cutting Precision |
Gerber CNC automated cutting system (±0.5 mm tolerance) |
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Seam Construction |
Double-needle chain stitching, 11 stitches per inch |
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Side Vent System |
25 cm side-seam vents with 3 matte metal snap buttons |
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Pocket Design |
Dual-entry patch pockets (22 × 20 cm), brushed tricot lining |
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Item |
Technical Data |
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Shell Fabric |
75D 100% recycled ripstop polyester |
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Water Resistance |
5,000mm hydrostatic head + DWR coating |
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Windproof Performance |
TPU membrane bonding, <1 CFM air permeability |
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Breathability |
3,000 g/m²/24h MVTR |
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Anti-Static Treatment |
Inner lining anti-static finish |
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Abrasion Resistance |
20,000 Martindale rub test |
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Color Fastness |
ISO 105-B02 Grade 4 UV resistance |
Tailored with an oversized silhouette and a graded silhouette matrix. This design ensures comfort when layered over heavy winter knitwear, directly reducing retail return rates caused by tight fits in the US and EU markets.
Built with windproof outer shells and critical seam-taping (Hydrostatic head >= 5,000mm, breathability >= 3,000g/m²/24h) to meet strict European outdoor retail testing standards.
Fabrics endure Martindale abrasion tests >= 20,000 rubs with reinforced bar-tack stitching. With computerized template quilting that prevents fiber migration, this helps extend the lifespan of garments for logistics and hospitality contracts.
Standardized US/EU grading matrix (XS to 3XL) available in straight gender-neutral blocks or contoured female profiles, ensuring precise cross-border fit alignment.
3D Digital Sampling: Utilizing CLO 3D virtual prototyping to cut physical sample waste and speed up fit approvals from weeks to days before bulk fabric cutting.
Branding & Trims: Custom metal plaques, embossed zipper pulls, woven labels, and FSC-certified, sustainably sourced hangtags tailored to your brand identity.
Modular Functional Add-ons: Customizable configurations including detachable storm hoods, faux-fur trims, and internal hands-free backpack carry straps.
Color Precision: Accurate Pantone TCX color matching with physical lab-dips delivered within 3 working days to prevent bulk color mismatch.
IP Protection: Mandatory Non-Disclosure Agreements (NDAs) executed prior to tech pack or proprietary artwork sharing, protecting your exclusive designs from market duplication.
Scale & Repeat Orders: 8 Dedicated lean-production lines specialized in padded outerwear deliver a monthly capacity of 85,000 long coats, securing stable capacity for mid-season repeat orders.
Rapid Time-to-Market: In-house sample room dispatches physical prototypes within 5 to 7 working days post tech-pack approval, accelerating your seasonal launch schedule.
Seasonal Scheduling: 45 Days during off-peak windows; 60 days for peak-season bookings (July–October) to guarantee on-time arrival for autumn/winter retail drops.
Risk Mitigation & QA: 100% Inline sewing inspection, dual-stage conveyor metal detection, and final random sampling under AQL 2.5 standards to prevent costly port-of-entry rejections or sorting fees.
MOQ Flexibility: 800 pieces per style base MOQ; optimized to 300 pieces per color when selecting from our stock-supported fabric program to help manage your inventory risk.
Payment Framework: Irrevocable L/C at sight or T/T (30% deposit, 70% payable against Bill of Lading copy).
Risk-Free Development: The $150/style development fee is 100% credited back to the bulk production invoice upon order confirmation.
Price Stability: FOB quotations remain valid for 60 days, insulating your margins from raw material market fluctuations as long as they stay within a ±3% threshold.
DC-Ready Packaging: Flat-pack export cartons or vertical Garment-on-Hanger (GOH) solid cases engineered for direct, automated distribution center intake.
Waterproof Performance: Certified under ISO 811 hydrostatic pressure (1,000mm/1,500mm). This technical limit prevents internal padding from clumping and locks in the certified clo (thermal insulation) efficiency.
Seam Tensile Strength: Verified at ≥120N on high-stress zones (shoulders, pockets, and side slits) under ISO 13935 standards. This specification ensures seams withstand prolonged vertical tension and high pocket-loading.
Zipper Durability: Equipped with genuine YKK #5 hardware certified for 10,000+ open/close cycles.
Factory QC Standards: Driven by fully traceable quality logs. The last 6 production runs maintained a 2.1% internal defect rate, with final pre-shipment compliance secured via standard SGS/Intertek random sampling to guarantee an AQL 2.5 acceptance threshold.
Q: Are the materials certified for EU and US compliance?
A: We can provide OEKO-TEX, REACH, or equivalent compliance documentation depending on fabric selection. All materials are selected to meet mainstream EU/US textile import requirements.
Q: How do you handle product quality issues after delivery?
A: We support structured after-sales claims, including photo/video verification within a defined claim window. Confirmed quality issues can be compensated through replacement, credit, or remake, depending on agreement terms.
Q: What is your defect rate in mass production?
A: Across the last six production runs, the internal defect rate averaged around 2.1%. Final shipments are re-checked through inline QC and random AQL sampling before release.
Q: Which types of clients usually order this product?
A: This style is commonly used by outdoor apparel brands, logistics uniform suppliers, and European winter workwear distributors. It is designed specifically for layered cold-weather applications.
Q: What makes this product suitable for retail brands with high return concerns?
A: The oversized grading system is engineered to reduce tight-fit complaints across layered winter outfits. Fit testing data shows improved tolerance across XS–3XL body variance compared to standard parka blocks.
Q: Is this product suitable for uniform programs with repeated reorders?
A: Yes, the pattern system is locked for repeat production to ensure identical reorders over multiple seasons. This is especially important for corporate uniform consistency.
Q: What production risks are most commonly eliminated in your process?
A: Most risks come from fabric inconsistency and stitching deviation, which are controlled through pre-cut inspection and inline monitoring. This reduces rework and shipment delays significantly.
Q: How consistent is sizing across large production batches?
A: We use a fixed grading matrix with digital pattern control to keep deviation within strict tolerances. Batch-to-batch size fluctuation is monitored and adjusted through sample re-verification.
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